The end aprons were not glued (except at the dovetail joints). Instead they were bolted to the bench top using bench bolts like these:
I suppose you could just use lag screws, but you would be driving the screw into end-grain, which lacks strength. These were placed in elongated holes to allow for wood movement. The design is intended to allow the top slab to expand & contract all it wants to in that dado that I made in the end aprons. The tenon will keep the top flat.
First I decided where to place the bolts on the aprons, and I drilled a countersink with a 1″ forstner bit and a through hole with a 5/16″ bit.
I then placed the apron back in position on the bench and used this as a guide to drill a 5/16″ hole into the end grain of the bench top. I took my time to make sure I drilled as straight as possible.
Once I had these holes drilled, I took the aprons back off and flipped the bench top over. I then used a simple jig to guide placement of the cross-bore. It’s just a scrap piece of wood cut into an “L” shape that holds a 5/16″ bolt and a pencil. The bolt aligns the jig with the hole I drilled, so even if I was not perfectly perpendicular, the pencil would still mark directly over the hole.
When I made that jig, I made sure the bolt and pencil were directly in line with each other by referencing off the drill press fence. The position of the pencil was determined by figuring out exactly where the threads on the end of the bolt would be inside the bench top. To figure that out I pulled my test block out of the trash can and drilled a test hole/countersink just like in the aprons:
I then drilled out the cross-bore by sighting along a square to keep the bit perpendicular (this is the bottom of the benchtop):
The result was right on the money… I used magnets to lower the cross dowel into the hole for testing.
I then took the aprons back off and elongated the holes on the drill press.
The countersink was plugged with a piece of cherry after final assembly.



6 responses so far ↓
1 Travis // Apr 12, 2008 at 9:19 pm
Monty,
I am getting closer to finishing my bench. Before I drill holes for the bench dogs I wanted to know where you got yours. I never tire if looking at your bench.
Thanks.
Travis
2 Monty // Apr 13, 2008 at 5:29 am
Thanks for your feedback! The bench dogs I used for the front vise are the standard 4-3/8″ long round bench dogs from Veritas. I picked them up locally at the Klingspor woodworking shop.
3 Doug Robbins // Jul 20, 2008 at 6:35 pm
I tried to watch your videos but was unable. I thought your bench was fantastic but would have liked to watched the videos
4 Monty // Jul 21, 2008 at 1:33 pm
Glad you liked the bench. I don’t host any videos on this site, so I assume you must be referring to the Canterbury Workshop videos. If you’re having a problem seeing their videos, you might consider notifying them (their site says you need to use IE 6.0, which I don’t have any more). I hope you get to see those videos – they’re pretty good.
5 Paul Frederick // Feb 6, 2009 at 6:50 am
No joy here either for the Canterbury Workshop videos. I have Firefox web browser. Your site works fine. I really need to get around to making a new bench for myself. Maybe the third time will be a charm for me?
6 John Jagerson // Feb 28, 2010 at 10:36 pm
I love your bench. I came to the same conclusion that you did about a good flat clamping/working surface improving your WW experience. However, I have never done something this amazing. Can I ask how much you think it cost you in materials to put this together?
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