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My Workbench

SUMMARY

This was not a “quick” project, but it was definitely worthwhile. Here’s a little summary of the project timeline:

I bought the first batch of maple back in the fall of 2004, with the intention of making a European style workbench from Woodsmith issue No 50. I bought the plans, put that wood up on the lumber rack, and there it sat for more than a year. I’m actually glad I procrastinated as long as I did, because I started not liking some things about that bench design. I kept looking around for a design I liked, and finally someone on Woodnet posted a link to that back issue of FWW Tools & Shops and I settled on that design. I procrastinated for a few more months, and finally got started on 1/1/2006. In a couple of shop sessions (within a week) I had used up all the 8/4 stock I had on hand, and construction ground to a halt… It took me a few months to buy more stock to work with (long story, DON’T ASK). Then on 4/28/06 I got more wood and got back to work. I finished everything up 2 months later, so all told by the time I’m finished I guess I will really have about 3 months of actual work invested in this. Considering it’s all spare time, I guess that’s not so bad!

Some of you may know that I drew up some plans for this project back in April, when I was still waiting for wood. I used this as an excuse to learn CAD, and in the process I ended up with a pretty decent set of plans (IMHO, of course). I figured I would post the plans as a downloadable PDF once I had a chance to verify that it was all accurate. Well, I completed the constuction and I didn’t see any errors (well, not in the plans at least). So, I uploaded the plans for all to see in the Downloads section of NCWoodworker.net. The link is here (this is only available for NCWW members). If you choose to use these plans, be aware that I am not a professional woodworker, nor am I any kind of expert at drawing up plans. You should adopt the old Ronald Reagan cold-war approach when using these plans: “Trust but Verify”. These plans are probably not the best or most organized plans you’ll find, but they’re definitely worth every penny you’ll pay for them!!!

Since I completed this project I’ve had some people ask for the total board feet required. I promised to one day add it all up, and I wanted to included it here for the sake of completeness. So… here it is for those who may be interested:

Assembly Description No. T W L BF Subtotal
Top            

Top slab 14 2 2.5 75.5 36.7

Top slab: back 1 2 5 75.5 5.2

Front apron 1 2 6 77 6.4

Rear apron 1 2 6 77.5 6.5

Left end cap 1 2 6 33 2.8

Right end cap 1 2 6 33.5 2.8 60.4
Vises            

Front vise jaw 1 4 6 18 3

End vise jaw 1 4 6 27 4.5 7.5
Trestle base            

Trestle foot 2 4 3.5 28 5.4

Top piece 2 4 3 23.25 3.9

Trestle leg 4 4 3 29.5 9.8
  Stretcher 4 2 4 50.5 11.2 30.4

That leads to a grand total of 81 board feet in this project. Keep in mind that’s finished dimensions (going by the final dimensions listed in my plans from the downloads section). If you look at the rough thicknesses of the boards it adds up to about 98 bf. I think I actually purchased somewhere between 110-120 bf in all, and had little scrap left over.

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6 Comments

6 responses so far ↓

  • 1 Travis // Apr 12, 2008 at 9:19 pm

    Monty,

    I am getting closer to finishing my bench. Before I drill holes for the bench dogs I wanted to know where you got yours. I never tire if looking at your bench.

    Thanks.

    Travis

  • 2 Monty // Apr 13, 2008 at 5:29 am

    Thanks for your feedback! The bench dogs I used for the front vise are the standard 4-3/8″ long round bench dogs from Veritas. I picked them up locally at the Klingspor woodworking shop.

  • 3 Doug Robbins // Jul 20, 2008 at 6:35 pm

    I tried to watch your videos but was unable. I thought your bench was fantastic but would have liked to watched the videos

  • 4 Monty // Jul 21, 2008 at 1:33 pm

    Glad you liked the bench. I don’t host any videos on this site, so I assume you must be referring to the Canterbury Workshop videos. If you’re having a problem seeing their videos, you might consider notifying them (their site says you need to use IE 6.0, which I don’t have any more). I hope you get to see those videos – they’re pretty good.

  • 5 Paul Frederick // Feb 6, 2009 at 6:50 am

    No joy here either for the Canterbury Workshop videos. I have Firefox web browser. Your site works fine. I really need to get around to making a new bench for myself. Maybe the third time will be a charm for me?

  • 6 John Jagerson // Feb 28, 2010 at 10:36 pm

    I love your bench. I came to the same conclusion that you did about a good flat clamping/working surface improving your WW experience. However, I have never done something this amazing. Can I ask how much you think it cost you in materials to put this together?

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